MES Systems
What is an MES system?
A Manufacturing Execution System (MES) is software designed for real-time monitoring and automation of industrial processes, as well as for managing manufacturing operations.
This software for the manufacturing industry enables companies to increase operational efficiency, drive continuous process improvement, digitize real-time quality control, and track production traceability and key performance indicators (KPIs), among other functions.
Main features of the MES system
Automation of industrial processes.
Manufacturing operations management.
Real-time monitoring of production processes.
Real-time OEE analysis.
Monitoring of key performance indicators (KPIs).
Real-time quality control.
End-to-end production traceability.
Digitization of up-to-date plant documentation.
Integration of manufacturing systems.
Supply chain optimization.
Advanced MES software, one of the pillars of Industry 4.0
The MES system plays an essential role in the automation and digitalization of industry, enabling real-time data capture and streamlining information analysis. This helps improve decision-making and optimize production processes.
Do you want to see the Mapex MES/MOM platform in action and discover its benefits in areas such as production management, quality, and maintenance? Take a 360° virtual tour now.
Phases of MES system implementation
Our projects start with an analysis of the client’s needs and objectives and conclude with ongoing support from our Customer Success department.
1. Requirements analysis and functional and technical design.
2. Configuration and development of the solution for manufacturing operations management.
3. Pilot phase to begin implementing industrial process automation.
4. GAP review to assess the actual performance of the manufacturing execution system.
5. Training of key users to maximize continuous process improvement.
6. Deployment of the solution to extend operational efficiency to all work centers.
7. Support and guidance aimed at helping our clients improve industrial production management.
The 10 benefits of MES solutions for manufacturing companies
Digitization of production processes
Increased visibility and transparency
The MES system provides real-time data on production status, equipment performance, and product quality. Integration with key performance indicators (KPIs) in production enables faster and more informed decision-making.
Drive for continuous improvement (Lean 4.0)
The use of advanced MES software contributes to the Lean 4.0 philosophy, eliminating waste, reducing downtime, and promoting continuous process improvement through real-time data analysis.
Increased efficiency and cost savings
Industrial production management through a manufacturing execution system optimizes resources, reduces operational costs, and improves operational efficiency by automating repetitive tasks and minimizing errors.
Improvement of quality and regulatory compliance
Real-time quality control ensures that every product meets established standards. Additionally, the system facilitates regulatory compliance in the industry, providing accurate records and audits for certifications.
Elimination of 100% of paper
Thanks to Industry 4.0 MES software, all plant documentation is digitized, eliminating the use of paper. This improves production traceability, facilitates access to information, and reduces administrative errors.
Increased workplace safety
The real-time tracking of assets and the automation of industrial processes allow safety incidents to be detected before they occur. Additionally, the standardization of protocols reduces occupational risks and ensures a safer work environment.
Standardization of processes
The integration of manufacturing systems with an MES system enables the standardization of operations, ensuring that every stage of the production process follows the same quality and efficiency parameters.
Increase in customer satisfaction
An advanced MES system enables the delivery of higher-quality products, with shorter response times and better incident management. This improves customer satisfaction, increasing trust in the company.
Cost reduction
The optimization of the supply chain, reduction of waste, and improvement of production performance contribute significantly to lowering operational costs, increasing the company’s profitability.
The integration of MES with ERP
Following the automation pyramid according to ISA-95, the manufacturing execution system takes over where the ERP cannot reach: the production floor.
With the bidirectional integration of both platforms, companies connect the factory with the rest of the organization; gain real-time visibility of costs, production planning, and manufacturing operations management; and improve communication and collaboration at all levels, paving the way for supply chain optimization.
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Differences between MES and MOM
The MES (Manufacturing Execution System) and MOM (Manufacturing Operations Management) are complementary but distinct concepts in Industry 4.0.
While the MES system focuses on production execution, monitoring manufacturing processes, quality, and production traceability in real time, MOM covers a broader management of industrial operations, including production planning, resource management, and areas such as industrial maintenance.
In other words, MOM encompasses MES within a more comprehensive approach to production, enabling greater optimization across the entire factory.
At Mapex, we specialize in both solutions. Our platform integrates MES software along with other modules and tools to improve industrial management globally.
This includes solutions for maintenance (CMMS), plant supply management, and other key processes related to production, quality, or traceability, ensuring a much more efficient and connected operation.
About the Mapex MES platform
The Mapex MES system is modular and scalable and allows the management and monitoring of the different areas within a production plant. Fill out this form to request more information.