Plastics

Automation of data capture directly from the production lines to monitor their status at all times (stoppages, bottlenecks, low performance, etc.) and improve the efficiency of the production process.

With MapexPM, manufacturers optimize set-up and changeover times through SMED methodology and minimize the negative impact of scheduled plant downtimes.

MapexIIoT records variables such as temperature, pressure and humidity so that manufacturers can monitor production quality in real time, minimize rework and become a benchmark supplier.

Digitization of corrective and preventive work order management to reduce availability losses due to machinery breakdowns and failures. Greater control over maintenance and tooling location and spare parts stock to avoid missing or unnecessary purchase of parts.

Companies know at all times what the actual energy consumption of each machine, WO and/or production of a particular reference is, and are able to be more sustainable and make the most of any savings opportunity.

Traceability control of raw materials, which is especially useful for manufacturers of packaging for the food, chemical and cosmetic industries.

Bidirectional integration of the MES solution with the ERP and other factory systems (WMS and AGV/AIV, artificial vision, etc.) to save time and effort in daily operations, and eliminate the use of paper in areas such as quality or maintenance.

Real-time control of production and quality indicators such as OEE, shrinkage, set-up and changeover times or scrap in order to implement appropriate actions for continuous improvement.