SECTORS

Metallurgy

With Mapex, steel companies can properly maintain their machines without waiting for breakdowns, costly repairs and unscheduled downtime. In addition, our MES system allows them to monitor the level of operator training to ensure production continuity and safety in the factory.

Benefits for the steel industry

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Real-time control of production processes

Automation of data capture directly from the production lines to monitor their status at all times and improve the performance and efficiency of the production process.

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Promotion of preventive maintenance

Digitization of corrective and preventive work order management to reduce availability losses due to machinery breakdowns and failures. Greater control over maintenance and tooling location and spare parts stock to avoid missing or unnecessary purchase of parts.

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Operator training level management

Implementation of the ILUO system with MapexPM to quickly identify staff strengths and skills gaps, ensure operational continuity in the factory, increase process quality and meet market demands.

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Enhancement of occupational safety

Setting up inspection points to verify that order and cleanliness tasks are carried out, and that operators are trained to do their job and comply with OHS regulations.

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Real-time recording of process variables for quality assurance

MapexIIoT records process variables so that manufacturers can monitor production quality in real time, minimize rework and become benchmark suppliers.

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Data integration and connectivity with other systems

Bidirectional integration of the MES solution with the ERP and other factory systems (WMS and AGV/AIV, artificial vision, etc.) to save time and effort in daily operations, and eliminate the use of paper in areas such as quality or maintenance.

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Monitoring of the most relevant KPIs

Real-time control of production and quality indicators such as OEE, non-conformity percentage or scrap in order to implement appropriate actions for continuous improvement.